Zinc Die Casting

Materials:Aluminum ADC12 , A380 , ADC10, Zinc alloy, Magnesium alloyWeight Range:0.1kg to 5kgDimensions:As client's requirementMIN Quantity:1000pcsdie casting Machining:125T/180T/250T/280T/500T/800TSurface treatment:Powder coating ,Painting ,Shot blasting,  Polishing ,Electrical galvanizing,　Chemical galvanizing,  Chrome plating , Nickel Plating, Tumbling, Passivation etc.Tooling time :20- 25 daysSmaple :Free sampleSupport Software:Pro-E , UGS , SolidWorks ,AutoCADQuality Control:Chemical analysis, mechanical properties, impact testing, pressure testing,　3-D co-ordinate CMC, metallography, magnetic particle flaw inspection, etc.Package :Carton and Pallet , exact part with package every pc .FAQ:Question 1 : Are you a factory or a trading company ?Answer : We are a factory with designing, manufacturing, machining ,marketing in WuXi city, JiangSu province, near from ShangHai 100Km.Question 2 : How can I get some samples ?Answer :We are honored to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.Regarding  the courier cost, you can arrange a RPI ( remote pick-up ) service upon Fedex, UPS, DHL, TNT, etc. to have samples collected ; or inform us your DHL collection account. Then you can pay the freight directly to your local carrier company.Question 3 : Can your factory print or emboss my logo on the goods ?Answer :Yes, we can print or emboss the logo on the goods or their packing box, for                                patent protection purpose, a letter of attorney ( letter of authorization )shall be provided for the logo .We usually produce goods  based on customer's samples or based on customer's picture, logo, size etc. detail information design for customers.Question 4 : How does your factory do regarding quality control ?Answer : we pay high attention to quality control from the very beginning to the end of the production. Every product will be fully tested before it's packed for shipment.  Zinc die casting advantagesZinc die casting alloys are versatile engineering materials. No other alloy system provides the combination of strength, toughness, rigidity, bearing performance and economical castability. Listed are zinc alloy attributes, which can reduce component costs. Improving precision, quality and product performance are other zinc alloy design advantages.Precision TolerancesZinc die casting alloys are castable to closer tolerances than other metals or molded plastics, therefore presenting the opportunity to reduce or eliminate machining. "Net Shape" or "Zero Machining" manufacturing is a major advantage of zinc die casting.Strength and DuctilityZinc die casting alloys offer high strengths (to 60,000 psi) and superior elongation for strong designs and formability for bending, crimping and riveting operations.ToughnessFew materials provide the strength and toughness of zinc alloys. Impact resistance is significantly higher than cast aluminum alloys, plastics and grey cast iron.RigidityZinc alloys are rigid engineering materials. Their elastic moduli are greater than those of aluminium and magnesium alloys and an order of magnitude greater than those of engineering plastics. This, combined with their high strength allows the volume of individual castings to be markedly reduced, saving space and weight.Anti-SparkingZinc die cast alloys are non sparking and suitable for hazardous location applications such as coal mines, tankers and refineries.Bearing PropertiesBushing and wear inserts in component designs can often be eliminated because of zinc's excellent bearing properties. For example, zinc alloys have outperformed bronze in heavy- duty industrial applications.Easy FinishingZinc castings are readily polished, plated, painted, chromated or anodized for decorative and/or functional service.Thin Wall CastabilityExceptional casting fluidity is displayed by all ZAMAC alloys, which provides superior thin-wall castability. Wall thicknesses of .25 inches (.65mm) for die casting are produced. This thin-wall capability results in smaller, lighter, low cost components.MachinabilityFast, trouble-free machining characteristics of zinc materials minimize tool wear and machining costs.Low Energy CostsBecause of their low melting temperature, zinc alloys require less energy to melt and cast versus other engineering alloys.Long Tool LifeLow casting temperatures result in minimal thermal shock and therefore extended life for die casting tools. For example, tooling life can be more than 10 times that of aluminum dies.Clean and RecyclableZinc die cast alloys are among the cleanest melting materials available. Zinc metal is non-toxic and scrap items are a reusable resource, which are efficiently recycled.